The RPC (Rice Processing Complex) business unit establishes the entire process essential for producing high-quality grains, based on drying, storage, and processing technologies for post-harvest grain processing.
This business unit internally produces most of the unit machinery required for processing, and conducts business through Turn-Key contracts based on system engineering, from design to construction and commissioning for the entire process.
A drying and storage facility refers to equipment that rapidly brings in locally produced goods, dries and stores them after proper sorting. It shares the same structure as RPC's intake, sorting, drying, and storage units, excluding the grain processing unit.
The structures constituting the plant are precisely designed down to the smallest detail through 3D modeling, minimizing errors during actual construction, and optimal structural calculations are derived through computer simulations and applied to real construction.
Grains transported from the field are accurately measured for moisture and mass through an automated intake system, resulting in precise intake measurements.
Intake Part
Wind Force Separator
Pre-Cleaner
Hopper Scale
It scientifically determines if there is any adulteration in mixed rice and whether labeling and contents match based on factual evidence. It also rapidly determines matching varieties based on information from various regions nationwide.
The received grains are dried to the appropriate moisture level for storage through grain dryers, and the dried grains are transported to grain storage silos.
Subsequently, the grains are transferred to the processing unit, where, in the case of rice, they undergo polishing of white and brown rice, color sorting to determine the final quality of the grains, and a metal detection process.
Flow Meter
Mini Pre-Cleaner
Vacuum Type Destoner
Paddy Husker
Vacuum Type Aspirator
Sealed Type Aspirator
Paddy Separator
Thickness Grader
Aspirator Stoner
Vibration Separator
Rice Whitener
Rice Polisher
Rice Blending Machine
Color (Foreign Material) Sorter
Grain Cooler
Flow Meter
Metal Detector
Grain Storage Tank
Management System
Example of a process
LAY OUT Example
By implementing an integrated quality management system, it enhances yield and grain quality, providing tailored quality management systems.
Grains that are determined to be of high quality through these processes proceed to the packaging unit, where they are packaged into various sizes according to the producer's preferences.
Automatic Weighing and Packaging Machine
Semi-Automatic Weighing Scale
Semi-Automatic Sewing Machine
Plastic Bag Sealing Machine
Furthermore, installations include a vortex-type hood at the intake, centrifugal dust collectors for major facilities, and integrated dust collection equipment to maximize dust prevention and handle byproducts generated during the grain processing process.
Integrated Bag Filter
Centrifugal Dust Collector
Vortex-Type Hood
The entire RPC process is automatically controlled through a computerized operation and management program (intake management, grain temperature management, inventory management, yield management, production management, record-keeping) in the central control room.
Interior of Central Control Room
Control Panel
Automated Control Program
Computerization of all tasks in the comprehensive grain processing facility and providing consumers with the history and quality information of rice, offering solutions to improve yield, grain quality, and productivity while conserving energy.
Link to Smart RPC Solution Link to RPC Equipment Shortcut